Thursday, May 28, 2026

The building has finally begun! (§34-05 thru -09, Left)

OK, so now we are officially started on actual construction.  It took about 3 hrs de-clecoing the Left aileron skeleton, deburring all of the edges and holes, reassembling and finally using rivets to hold things together.  

Behold -- the Left aileron skeleton

It took me three tries of remembering to ensure that all of the ribs were properly aligned before I started riveting.   The new squeezer is definitely different from using hand squeezers.   While it is easier to actually set the rivets pneumatically, it's a very heavy tool and puts a lot of stress on my thumb (which is not it as good shape as it was 15 years ago!)  I actually found that using it L handed was pretty workable,  I had to drill out my first rivet when I missed being on center with one and it was nice to realize that I remembered how to remove one.  Specifically, I used a #53 bit to make a pilot hole then a #40 to remove the bulk of the rivet and finally a pair of pliers to easily remove the remnants.    The pulled rivets went in without a problem and the old rivet puller showed no signs of age.

I won't have time to work on it today.  Tomorrow I am expecting it'll take me about half the time to assemble the R side.  Stay tuned.

Oh, BTW, today I'm supposed to get the delivery of the backordered and missing parts.  Fingers crossed!

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